If you and your team are dealing with complex metal parts, progressive die stamping is an optimal solution. Progressive die stamping is a process in which you reshape sheet metal through a die containing individual workstations that act as metal cutters. At each workstation, a different process is performed, such as cutting, bending, punching, or shaving the metal. These different steps make it easier to customize parts to fit your needs.
If you need progressive die stamping, then you need a company you can trust to get the job done right. When you go with Progressive Machine Die, you’re choosing an innovative company that has your best interests in mind.
The Progressive Die Stamping Process
The progressive die stamping process begins with feeding metal through the die. Then, an operation is performed until the desired result is achieved. If this sounds general, it’s because this could be anywhere from 1 to 40 steps. Each project is different and has different needs that need to be met.
Because of the different types of projects, the layout of a progressive die station varies. It matters how complex the final product is, and also what the production volume is because these two factors are guiding principles of the project. These decisions are made between the client and the experts at Progressive Machine Die, who guide you through the entire process to decide what works best for you.
The volume of parts produced affects how the metal is fed into the die and the level of uniformity among parts. How the part exits the die plays a critical role in determining the number of stations needed for a progressive die stamping project.
Why Progressive Die Stamping?
If you’re unsure if you need progressive die stamping, you should understand the benefits of this process. First and foremost, it makes complex metal parts quickly, especially when you go with Progressive Machine Die. Die stamping is also advantageous for several other reasons, including: high press tonnage, ability to produce components at an efficient rate, quick set up, and more.
In addition, this process is proven extremely effective when it comes to manufacturing parts at high volume. Progressive die machines take around 38% less time as opposed to setting up multi-slide machinery. This is extremely ideal for high volume runs, and will save you time and money in the future. Some common products that are produced in high volume due to die stamping are: terminals, brackets, lead frames, and shields.
Progressive Machine Die was founded in 1963 with a mission to offer reliable products to customers everywhere. Since then, the company has expanded to a 80,000 square foot facility where operations take place. This building houses the administrative headquarters, engineering and design facility, and manufacturing plant all in one.
An essential part of PMD’s business model is re-investing in technologically advanced machinery. PMD purchases press lines, packaging lines, and assembly equipment, and oftentimes operators perform the press set-ups which creates efficiency and productivity.
PMD values their loyal vendor base. As their products are manufactured from a variety of types and materials, they have developed strong relationships with suppliers. In response to this loyalty, vendors provide on-time delivery and top-of-the-line materials. It is because of healthy working relationships like these that PMD is able to give its customers quality and speed.
In addition to vendor relationships, PMD values the hard working employees that keep operations moving each and every day. Employees have excellent working conditions and are given a complete benefits package. Plus, they work with modern equipment and ensure quality at each station.
Is it time for you to think about progressive die stamping? Want to learn more about PMD? Visit https://pmd-inc.com/ to get started.